← Journal

Emily Rhain Andrews

Anatomy of a Handmade Dice Box

  • dice boxes
  • how it's made
  • materials

A dice box looks simple on the table. It is not simple to make. Every hinged, book-style box that leaves the shop, the Book of Many Dice and the Dice Goblin alike, starts as a flat sheet of plywood and ends as something you’d shelve next to your favorite hardcover. Here’s what happens in between.

It starts with Baltic birch

Not all plywood is created equal. We cut from Baltic birch, which is prized for a reason: it’s built from thin, void-free layers of birch veneer, so the edges come out clean and the grain stays consistent. Cheaper plywood hides gaps and soft spots inside that show up the moment a laser touches them. Baltic birch takes an engrave crisply and a stain evenly, which is exactly what a box needs to look intentional instead of improvised.

Because it’s a natural material, no two sheets are identical. Color, contrast, and grain vary board to board, and that variation carries straight into the finished box. That’s the point. A handmade box should look handmade.

The laser does the precise part

Every panel, hinge, and engraved line is cut on a CO2 laser from a single vector file. The laser does two jobs at once: it cuts the outlines, and it engraves the cover art and interior detailing. Getting a clean result is a balance of power and speed. Too hot and the birch chars and warps; too cool and the engrave looks faint and muddy. Dialing that in for each design is most of the work nobody sees.

The spine is a living hinge

Here’s the part that makes people do a double-take. The book’s spine has no metal hinge, no pin, no separate moving part. It’s the same single piece of birch as the rest of the box, bent. The trick is a technique that laser-cutters call a living hinge.

To make one, the laser cuts a dense pattern of short, closely spaced slits into the wood exactly where the bend needs to happen. Picture a brick wall turned on its side: each row of little cuts is offset from the row above it, so the narrow slivers of wood left between the cuts overlap instead of lining up. Those slivers act like hundreds of tiny springs. On its own each one barely flexes, but together they let a rigid board curl smoothly into a spine and settle back flat.

Baltic birch is ideal for the job. Solid wood would want to split along all those cuts, but plywood’s cross-layered grain holds the little bridges together, so the hinge bends without cracking. It’s a well-known technique in the laser-cutting world and a genuinely clever one, even though most people have never seen it. They just notice that a solid piece of wood somehow folds like a book.

Stain, felt, and the human part

Once the panels are cut, the box gets assembled and hand-stained. Stain is where the personality lands: a Natural finish that lets the grain sing, a deep Blue, a moody Black. Because it’s applied by hand to a natural surface, the tone shifts subtly from box to box. Then the interior gets lined with felt to cushion a full polyhedral set, and felt colors rotate with what’s in stock.

None of this is a factory line. The person who draws the proof is the person who runs the laser, checks the engrave depth, and packs the box. That’s slower than mass production and better than it: every box gets looked at by a human before it ships.

Why it matters for your dice

A dice box isn’t just storage. It’s the thing that survives a dozen game nights, gets handed around the table, and eventually becomes part of your kit’s personality. Solid wood holds up. Felt keeps your resin and metal dice from chipping each other. And a box cut and stained by one person in Vermont carries something a stamped plastic case never will.

If you want to see the current lineup, they’re all in the shop, in stock and out the door in 3–5 business days. And if you’re imagining something that doesn’t exist yet, that’s the other half of what we do.


Made in Burlington, Vermont. Have an idea? Request a quote →